TILAK MAHARASHTRA VIDYAPEETH
(DEEMED UNIVERSITY)
SECOND YEAR DIPLOMA IN AUTOMOBILE ENGINEERING
Semester-wise structure
|
CODE |
SUBJECT |
TH |
MIN |
PR/ TW/OR |
MIN |
TOTAL |
|
|
|
|
|
|
|
|
Semester I |
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|
|
|
|||||
|
AU-301 |
Auto Engines and Chassis I |
100 |
40 |
25 |
10 |
125 |
|
AU-302 |
Auto Drawing |
100 |
40 |
50 |
20 |
150 |
|
AU-303 |
Applied Mechanics |
100 |
40 |
50 |
20 |
150 |
|
AU-304 |
Electrical Technology |
100 |
40 |
25 |
10 |
125 |
|
AU-305 |
Engineering Material |
100 |
40 |
- |
- |
100 |
|
|
|
|
|
|
|
|
|
|
Total of this semester |
500 |
200 |
150 |
60 |
650 |
Semester II |
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|
|
|
|||||
|
AU-401 |
Applied Mathematics III |
100 |
40 |
- |
- |
100 |
|
AU-402 |
Strength of Materials |
100 |
40 |
25 |
10 |
125 |
|
AU-403 |
Manufacturing Process |
100 |
40 |
25 |
10 |
125 |
|
AU-404 |
Applied Electronics |
100 |
40 |
50 |
20 |
150 |
|
AU-405 |
Industrial Training |
|
|
100 |
40 |
100 |
|
|
|
|
|
|
|
|
|
|
Total of this semester |
400 |
160 |
200 |
80 |
600 |
TH-Theory PR-Practical TW-Term Work
|
AU-301 |
Auto Engine and Chassis I |
PERIODS |
MARKS |
|
|
Practical: - Nil TW/OR: - 25 Theory: - 80 marks, 20 marks internal, 3 hrs |
48 |
100 |
|
SR.NO |
TOPIC |
PERIODS |
MARKS |
|
|
A) AUTO ENGINES- I |
|
|
|
1 |
Theory of Auto EnginesWorking principles of internal Combustion engines, classification based on various parameters, fuels used for I.C. engines, air fuel ratio, and rich, weak and optimum mixture strength. |
03 |
08 |
|
2 |
Working of Auto EnginesStudy of two stroke and four stroke cycles for SI engine and CI engine. Comparison of two strokes and four-stroke cycle engine. Scavenging. |
03 |
08 |
|
3 |
Constructional features of automobile engine componentsCylinder block, cylinder liners, types of liners, cylinder heads, gaskets, pistons, piston pin, piston rings, connecting rod, crankshaft, camshaft, timing gears, valve mechanism, valve timing, diagram, inlet and exhaust manifolds, flywheel, rotary and reed valve |
04 |
08 |
|
4 |
Petrol enginesDetails of petrol engines, theory of carburetion, simple carburetor, throttle and choke valve, spark ignition system |
03 |
06 |
|
5 |
Diesel enginesDetails of diesel engines, fuel injection pump, fuel injectors, and compression ignition. |
03 |
06 |
|
6 |
Cooling systemNeed of cooling system, types –Air-cooling. Water-cooling – water pump, radiator, fan, thermostat, closed system, coolant, effects of over cooling of engines. |
03 |
06 |
|
7 |
Lubrication systemNeed of lubricating system, types of engines lubricants, viscosity. Engine lubricating system - full pressure system. Splash system crankcase ventilation. |
03 |
06 |
|
8 |
Engine power calculationEngine torque, BHP, IHP, FHP, fuel consumption specific fuel consumption, mechanical, indicated thermal and brake thermal efficiencies, performance characteristics, and dynamometers.
|
03 |
06 |
|
|
B) AUTO CHASSIS - I |
|
|
|
9 |
Vehicle LayoutLayout of the vehicle, location of different Parts, mountings, materials, chassis frame. |
03 |
04 |
|
10 |
ClutchesDifferent types of clutches, clutch lining and materials. |
03 |
06 |
|
11 |
Gear BoxNecessity of gearbox, functions - features and working of gearbox. |
03 |
06 |
|
12 |
Propeller Shaft and Final DriversUniversal joint, Propeller Shaft, function of Differential. |
02 |
06 |
|
13 |
Wheels and TyresTypes of rims and tyres. Tube type and Tubeless tyres. Tyre inflation and its effects |
03 |
06 |
|
14 |
BrakesFunctions and necessity of brakes. Types of brakes - Mechanical, hydraulic brakes waster an wheel cylinders, tandem master cylinder air brakes vacuum brakes, parking brakes, disk brakes |
03 |
06 |
|
15 |
Suspension SystemNecessity, main types of suspension system, coil spring, leaf spring, Shock absorbers. |
03 |
06 |
PRACTICAL CONTENTS:
1.Study of carburetor
2. Study of 2-stroke engine.
3. Study of 4-stroke engine.
4. Study of diesel engine.
5. Study of cooling system.
6. Study of types of lubricants.
7. Study of types of clutches.
8. Study of gearbox.
9. Study of types of tyres.
10. Study of brakes.
11. Study of shock absorbers.
TERM WORK / ORAL:
Students will complete the above assignments and prepare Journal. Completed journal will be considered while giving marks out of 25 as a term work/oral
REFERENCE BOOKS:
1) Automobile Engineering by G.B.S Narang.
2) Automobile Engineering by R.B.Gupta.
3) Automobile Engine-I by Shah, Satapute
4) Mechanisms of Car-Joseph Heither
5) Automobile chasis – I: Shah, Satpute
-----------------------
|
AU-302 |
Auto Drawing |
Period |
Marks |
|
|
Practical: - Nil TW/OR: - 50 Theory: - 80 marks, 20 marks internal, 3 hrs
|
48 |
100 |
|
SR No. |
Topic |
Period |
Marks |
|
1 |
Introduction Concept of machine drawing, its purpose and scope, Production drawing, Welding drawing, its symbols, Detail and assembly drawing.
|
01 |
-- |
|
2 |
Concept Of Detail And Assembly Drawing a) Detail drawing. b) Assembly drawing Introduction Working drawing classification Procedure of detail and assembly drawing Assembly and detail of industrial parts like Coupling - Universal and Oldham, Bearing - Simple bush, footstep and plummer block. Lathe part - Tail stock, tool post. Machine vice and pipe vice. Valves – Return, Non-return, stop valve. Piston, Connecting rod and crankshaft.
|
12 |
20 |
|
3 |
Free Hand Sketches And Preparation Of Working Drawing Of The Following 3.1 Bolts, nuts, washers, studs, tapped holes, etc. in details and assembly. 3.2 Joints – Cotter joints, Socket and Spigot joint, Knuckle joint etc. 3.3 Keys and couplings – Various types of keys - assembled with shaft and hub, sunk keys, saddle keys, feather keys, woodruff keys, etc. 3.4 3.4Couplings – Simple muff, split muff, flanged, protected type flange and Flexible, Oldham’s and universal coupling. 3.5 3.5Pulleys – Flat belt, V belt, Rope pulleys, fast and loose pulley.
|
06 |
15 |
|
4
|
Projection of Planes Projection of planes of circular, square, rectangular, pentagonal and hexagonal shapes, inclined to one references plane only Projections of Lines Lines inclined to one reference plane only. Limited to both ends in one quadrant. Projection of Solids Projections of solids – prisms, pyramid, cone, cylinder, tetrahedron; axis inclined to one plane only. |
09 |
20 |
|
5 |
4. Intersection of Solids Interpreting curves of machine parts.
|
07 |
15 |
|
6 |
5. Development of Surfaces Introduction, purpose and use, method of development, Development and anti-development of cylinder. prism, cone and pyramid. Development of combined surface like hopper, funnel, and inclined pipe.
|
07 |
15 |
|
7 |
7. Jigs And Fixtures Preparation of assembly and details working drawing of simple jigs and fixtures.
|
06 |
15 |
PRACTICALS:
1) Two sheets on Assembly and Details of machine parts as per SrNo-2
2) Two sheets on Free hand sketches of machine parts as per SrNo-3
3) Two sheets on Projections of Planes, Lines & Solids as per SrNo-4
4) One sheet on Intersection of solids as per SrNo-5.
5) One sheet on Development and anti-development on surfaces [two problems
on radial method]. as per SrNo-6.
6) One sheet on Jigs and fixtures as per SrNo-7.
TERM WORK / ORAL:
Students will complete the above assignments and prepare Journal. Completed journal will be considered while giving marks out of 50 as a term work/oral
1) Engineering Drawing - Mr. N.D. Bhatt & Panchal
2) Machine Drawing - Mr. N.D. Bhatt & Panchal
3) Engineering Drawing -Mr. Mali & Chaudhari
|
AU-303 |
Applied Mechanics |
PERIODS |
MARKS |
|
|
Practical: - Nil TW/OR: - 50 Theory: - 80 marks, 20 marks internal, 3 hrs
|
40 |
100 |
|
SR.NO |
TOPIC |
PERIODS |
MARKS |
|
1 |
Fundamental ConceptsMechanics, statics, dynamics, kinetics, kinematics, space, time, mass, particle, body, rigid - body, scalar, vector, fundamental units, derived units.
|
04 |
05 |
|
2 |
Resolution of Force 1. Concept of force – definition, unit, graphical representation, Characteristics of force, effects of force. 2. Force Systems – Types of Force system, Non-coplanar, Co-planer, concurrent, non-concurrent and parallel. 3. Resolution of a force into two rectangular components by Analytical method.
|
07 |
12 |
|
3 |
Composition of forces 1. Composition, Resultant of forces 2. Law of parallelogram of forces. 3. Moment of force, couples, lever arm. 4. Varignon’s Theorem. 5. Resultant of coplanar concurrent, Non- current, parallel and non-parallel force.
|
04 |
12 |
|
4 |
Equilibrium 1. Definition of equilibrant. 2. Relation between resultant & equilibrant 3. Lami’s theorem 4. Equilibrium of coplanar concurrent forces, non –concurrent forces & parallel forces. 5. Beam Reactions - with simple, roller & hinge support.
|
04 |
12 |
|
5 |